DMC-4025
Stock in Michigan
$ TBD
Table Size | 48” x 23.6” |
Max. Table Load | 1,980 lbs. |
X Travel | 40″ |
Y Travel | 24.6″ |
Z Travel | 24″ |
Z Travel range | 4”-28” |
Spindle Motor | 25 HP / 87ft-lb |
Spindle Speed | 12,000rpm |
Spindle Nose to Table | 4”-28” |
Spindle Center to Z-axis covers | 24.72” |
Spindle Taper | CAT-40 Big Plus |
Rapids(x,y,z) | 1417 ipm |
Cutting Feedrate(x,y,z) | 394 ipm |
Linear Positioning Accuracy(x,y,z) | JIS B6338±0.00016” |
Repeatability(x,y,z) | JIS B6338±0.0001” |
Tool Capacity | 30 tool fast ARM type |
Tool Shank | CAT40 Big Plus |
Maximum Tool Diameter w/o adjacent tool | 5.9” |
Maximum Tool Length | 11.8” |
Maximum Tool Weight | 11.8lbs. |
Tool Change Time | Tool to tool: 2.5 secs Chip to chip:4.5 secs |
Tool Selection | Random |
Coolant Tank Capacity | 105 gallons |
Coolant Pump | 1HP |
Max Coolant Pressure | 45 psi |
Max Coolant Flow Rate | 18.5 gpm |
FEATURES
Separate Roll Out Coolant Tank
A large (400 Liters) separate roll out coolant tank is used to prevent heat in the coolant from transferring to the machine base casting.
Coolant through Spindle (CTS) and Preparation
The spindle is standard for coolant through. Hollow spindle, spindle motor, and M codes are assigned.
Lubrication
Manual centralized greased lubrication is provided to all roller guide ways and ball screws. Grease lubrication is much environmental friendly than oil lubrication for the very thin grease film can be retained on surface of guide ways and ball screws. Furthermore grease would not pollute water- base coolant and no need to use additional oil skimmer to separate oil from the water-base coolant. It extends life cycle of coolants.
Remote Jog Handle / MPG
A hand held “Manual Pulse Generator” (MPG) lets each axis move in increments of x1, x10 or
x100 for easy fixture or part alignment.
Ball Screws and Axis Drives
Each axis is driven by high precision double-nut ball screw. All ball screws are centered between the guide ways. The ball screws are pre-tensioned and supported at both ends with angular contact thrust bearings. All axes are connected directly to Fanuc A.C. digital servo drive motors without the use of gears or belts to eliminate backlash.
CF Card Slot and USB Port
The Fanuc 0i series controls are equipped with a slot for a CF card and USB port on the control next to the display. This allows uploading and downloading programs and also drip feeding directly from a memory card.
Coolant Gun and Air Gun
A convenient hand held coolant gun and air gun is provided for washing the work-piece and/or the inside of the machine enclosure. Coolant chip pan with coolant flush from back, both sides and spindle nozzle coolant to efficiently flush chips.
DESCRIPTION
DETROIT CNC’s VMCs are designed to feature maximum capacity and performance in the high precision as precision Mold & Die, Aero Space, Medical, aerospace, automotive and many other manufacturing sectors.
They are engineered a unique “C” frame design for an excellent platform, using high precision roller guides and heavy-duty pre-tensioned C3 class ball screws with cooling for reliable accuracy on X/Y/Z Axes.
High precision Big Plus 40 with two face clamping for rigid machining and reduce tool wear. Positioning accuracy 0.0002”and repeatability 0.0002”. Precision hand scraping of each section assures near perfect alignment. Spindle, headstock, ball screws and motors are thermal cooling control to achieve consistent high accuracy with maximum reliability.
Features include all high-speed linear ways on all axes that ensure fast linear movement during cutting. All Meehanite cast iron construction with ribbed frame and wide stance machine base provide excellent support and damping character. All servo motors are direct coupled to ball screws. It increases sensitivity of movement; meanwhile, it reduces the backlash dramatically.
The powerful FANUC 0i-MF control has been used in this machine. There are more than $15,000 control package includes in this machine without extra charge. An Ethernet connection, USB, easy-access Flash memory card slot, coordinate rotation and scaling, helical interpolation, rigid tapping, spindle orientation, and conversational program are among the many standard features. The AICC II high speed-machining mode provides a 200-block look-ahead high-speed machining function. It is most powerful and valuable control in its class.
ACCESSORIES
◊ Fanuc 0-iMF Plus CNC control | ◊ 10.4” Color monitor |
◊ Fanuc Alpha iS 12 Series Motors | ◊ Fanuc Absolute Position Encoders |
◊ AICC II High speed machining mode w/ 200 Pre-read blocks | ◊ 12,000 rpm Direct drive Spindle with Fanuc alpha iI 8/15000 motor |
◊ Big Plus #40 spindle | ◊ Direct Drive Spindle |
◊ 300psi Coolant through Spindle | ◊ 25HP ( 18.5 kW ) spindle motor with 87ft-lb ( 118 Nm) |
◊ Spindle chiller | ◊ X/Y/Z Axis Travels : 40” / 24.6” / 24” |
◊ X/Y/Z Axis Feed Rates : 1417 ipm (36m/min) | ◊ Precision Roller linear guides |
◊ C3 Accuracy Ball Screws, Ø1-3/4” (45mm) | ◊ 30+1 tool capacity swing arm type Automatic Tool Changers |
◊ Safety Vision Panels | ◊ Remote MPG |
◊ Coolant pump | ◊ Over Flow Coolant tank |
◊ Coolant Gun | ◊ Chip Flush System |
◊ Cutter Air Blast and Coolant Flush Beside Spindle | ◊ Spindle Circular Coolant Flushing |
◊ Hand Tool Kit | ◊ 30 pcs Pull studs |
◊ Work Light | ◊ Three Color Status Indicator Light |
◊ Chip Conveyor Auger Type with Chip Cart | ◊ 220volt / 3 phase / 60Hz electricity |